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"Chip Flow"...

Mike Page

Mike Page, Editor, writes:
 

We see from your search that you're looking for information on the term "Chip Flow", and we have a large number of manufacturers' news releases and technical articles here on Manufacturingtalk which will be of interest. Let me be your guide.
 
Start with the news release Thread turning insert halves costs from Vargus Tooling UK, which we summarised at the time by saying "An innovative six-cutting corner system of a thread turning insert promises revolutionary gains in productivity as well as halving tooling costs, said the MACH 2008 exhibitor". A few weeks before, we featured the news release Specialised drills save machining costs from Mike Page - editor's feature articles: "Six drilling developments shown by Kennametal at EMO 2007, included hole making in SS and carbon-fibre reinforced polymers, deep-hole drilling and a modular drilling system, reports Mike Page".
 
In November 2007, we covered the news from Emag UK concerning its 300 series Gear Hobbing machine - take a look at Highly flexible hobber cuts gears up to Module 4 which says: "Equipped with flexible stock-handling system and integrated automation, a universal production gear hobbing machine cuts gear and gear-shaft type components up to module 4".
 
Take a look also at the news release from Iscar Tools, Metal cutting tooling to boost productivity, as well as Deep hole solid carbide drills penetrate faster from Kennametal UK, and Pick-up VTL machines shafts completely from Emag UK.
 

See also:

Pick-up spindle VTL changed over quickly (June 2007)
Capable of machining small and large batches of high workpiece variety, a standard vertical pick-up spindle turning centre offers precision, high productivity and minimal set-up times

Deep hole solid carbide drills penetrate faster (January 2007)
Deep hole solid carbide drills for machining in steels and irons produce holes up to 30x drill diameter at penetration rates of up to 100% faster compared with gun or HSS drills

Cutter grade increases drilling performance 100% (January 2007)
An indexable insert drill has a wear-resistant substrate, whichable to resist high temperatures and cutting speeds can also be enhanced significantly

SS turning tool geometry raises cutting speeds (January 2007)
An optimised, freer cutting chip-breaker geometry in combination with a new grade of carbide enables better chip flow and higher cutting speeds in turning stainless steels

CBN cutting tool performance - why chamfer? (November 2006)
Chamfering is no longer a necessity for CBN cutting tools, says William Shaffer, in most cutting tool applications, has been proven to limit tool life and diminish cutting performance

Finite element simulation speeds cutter R and D (September 2006)
Finite element simulation software speeds development and boosts performance of high-speed aluminum cutters and reduces need to build multiple prototypes at US$10,000 per iteration

Face-milling 45 deg lead cutters range expanded (September 2006)
A range of 45 deg lead face-milling cutters has 15mm inserts in several grades and geometries for steels, CI and 'exotic' alloys and a range of fixed-pocket and cassette-style cutter bodies

Compact VMC has rigid monobloc structure (August 2006)
Vertical machining centre has a monobloc structure enclosed on three sides and topped by a gantry to combine a minimal footprint with extreme rigidity and full protection of guideways

Tool and cutter grinder software enhanced (June 2006)
Software in particular is critical in any CNC tool and cutter grinder and a manufacturer dispatched two senior application software engineers around the world, resulting in product enhancements

AlCr coatings drive up drilling performance (March 2006)
The results of cutting trials carried out by drill manufacturers and end users show AlCr coated drills have double the life of TiAlN coated drills in steel and over four-times in CI components

AlCr-based coating improves drilling (January 2006)
AlCr-based coating combines excellent hot hardness, high wear resistance and outstanding chip evacuation, which are the key drivers in drill technology advancement

Centre gives greater flexibility and low WIP (November 2005)
Pick-up spindle, 5-axis, vertical turning and machining centre combines operations into one set-up and reduces quite considerably the work-in-progress of medium batches

Adjustable head drill optimises torque delivery (November 2005)
Drills with replaceable head achieve the machining times of solid carbide drills and can also adopt their specific blade geometry for making larger diameter holes more economically

Coating's performance exceeds titanium materials (September 2005)
Excellent hot hardness, high wear resistance and chip evacuation are key benefits of the second member of Balzers G6 generation AlCr coatings

Machining centres can include VTL work (June 2005)
A wide variety of machining centres include large-scale, multi-tasking/multi-axis types that combine vertical turning and boring with milling and drilling for many industries

Face mill offers simplicity, quality, productivity (February 2005)
General-purpose face milling cutter that incorporates the latest technology for high productivity milling with extended tool life and simplicity of use produces a soft, easy cutting action

HMC cycles speedily through dry or wet cutting (January 2005)
Developed to accommodate high throughput using multiple part/multiple pallet loadings under both dry and wet machining conditions, a HMC offers extremely short production cycles

High-power turn-mill centre is extensively modular (June 2004)
A twin-opposed-spindle high power turn-mill centre that incorporates a Y-axis on all four turrets with driven tooling can also use any turret to machine components in either spindle

Milling cutter inserts give excellent chip flow (May 2004)
Shoulder and helical end mills feature excellent chip-flow, optimum cooling of the tool, high run-out accuracy (even under heavy loads) and outstanding process safety

Aerospace pocket machining performance increased (May 2004)
Through developing geometries for some of the most demanding processes and materials, tooling is being offered to increase aerospace component pocket machining performance

Vertical pick-up turning machine - 4500 installed (November 2003)
Since EMAG presented its vertical pick-up turning machine for the first time at METAV 1992, this machine design has found worldwide acceptance, with over 4500 installed

Two milling cutter systems - one indexable insert (November 2003)
Two milling cutter systems - a square shoulder mill and a helical cutter - use only one type of insert for the universal machining of steel, cast iron materials and stainless steels

Combining hard turning and finish grinding (November 2003)
The combination machining of high-precision hardened workpieces is gaining acceptance for the precision machining of automotive components

Solid carbide drill geometries double feed rates (November 2003)
Three solid-carbide drill series, which are optimally designed for machining steel, SS and CI, can reach twice the feed speeds of straight-fluted drills without any problem

Helical tangential turning boosts metal removal (March 2003)
A helical tangential turning concept achieving high metal removal rates is based on using double-sided tangentially mounted inserts with 4 helical cutting edges

Vertical turning centres mill and drill (July 2002)
Precision turning as well as milling/drilling operations on large components may be performed on vertical turning centres storing, as standard, up to 36 driven tools

Developing a multi-functional production centre (November 2001)
At METAV 1992, Emag introduced a pick-up spindle turning machine, which has since developed into a true, multi-function production machining centre. Here is the story by Emag

Boring is vibration-free in stainless steels (November 2001)
Toshiba Tungaloy's -DS Chipbreaker insert for the boring of stainless steels and low alloy steels offers easy chip flow and anti-vibration boring

Plunge cutter avoids vibrations in tool steels (November 2001)
The TZP plunge-milling cutter is intended for Z-feed roughing operations in mould and die work. The machining of deep dies is often very difficult

Advanced insert geometry gives an extra edge (October 2001)
An advanced insert coating process applied to Stellram's SC1519 inserts, which feature Stellram's new 4U geometry, allow one insert grade to be used to turn all cast iron grades

Pick-up spindle principle now applied to shafts (October 2001)
The HSC series from EMAG: the 'intelligent' machine platform for multi-functional horizontal pick-up turning and production centres for the complete machining of shaft-type components

Combine processes into one vertical machine (October 2001)
Reinecker VSC DS applies the vertical pick-up machines for combining machining processes such as turning + drilling + milling + grinding + others - offer a radical approach to production machining

Five axis centre generates high metal removal (October 2001)
At EMO, Unisign demonstrated its Unipro 5p, five-axis, high speed vertical machining centre, shown with its Siemens Sinumerik 840 D CNC interfaced with an Open Mind CAD/CAM system

Five-axis VMC cell supersedes HMCs (May 2001)
Chiron's latest FZ 15 Series high-speed VMC has been installed by Rexroth as a strategic ally in its continual quest to reduce costs and maintain quality levels of hydraulic motor casings

 

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