Workcell simulation appraises low-cost robotics

Barr and Paatz is offering a fixed price 3D robot workcell simulation package for GBP 1500, to provide a low-cost, zero-risk means of determining the viability of robotic systems.

Barr and Paatz, is offering a fixed price 3D robot workcell simulation package for GBO 1500,and it includes a digital video of to show exactly how a robotic application would perform.

The company said that the simulation package provides a low-cost, zero-risk means of determining where robotic solutions might be practicable and affordable.

Manufacturing industry owners, production managers, project directors, works engineers and others looking to address the viability of automating specific processes, need only supply a CAD drawing or sketch of the workpiece to be handled, a layout of the proposed process and a brief description of what the robot workcell is expected to do.

Barr and Paatz is introducing this simulation package at a time when sales of industrial robots in the UK have fallen at a time when they have risen by 11% across continental Europe have risen by 11%.

According to the 2007 World Robotics survey, the number of installations in the United Kingdom has fallen by the same proportion.

Barr and Paatz said to manufacturingtalk that the falling UK sales might be explained by restrained investment in the automotive industry.

Although this applies equally to other car-producing countries.

Even so, the UK has not seen the increased demand from the food and beverage, rubber and plastics, packaging, life sciences and materials handling sectors that is happening elsewhere in Europe.

The UK lags way behind other industrialised European nations, like Germany, Italy, France, Spain and Benelux, in its use of modern robotics technology, putting it on a par with the Eastern European bloc.

These facts add up to why Barr and Paatz is offering its simulation package.

Managing director of Barr and Paatz, Stirling Paatz, said that the simulation package reflects the early procedure the company goes through on all of its automation projects and it reassures the customer to see how the proposed robotic system will actually work in the 'real world'.

The procedure includes the simulation of the exact make and model of robot, the types of end-effector and transport mechanisms and even the electrical connections.

Paatz continued: "So we thought we'd extend this service to those considering a robotics application, but worrying about the cost of venturing into a full-blown project.

We'll even refund the simulation payment, if the project actually goes ahead".

Paatz said: "For some reason, our (UK) industry is more reticent about robotics than our European counterparts, whether it's because of our more traditional engineering heritage, our legacy of ageing machinery or union concerns about job losses".

He continued: "But if we (UK) are to retain our competitiveness and prevent work being transferred overseas, we must exploit the speed of throughput, precision and repeatability of processes, and quality of output that robotics technology undoubtedly brings".

No UK shortage of automation engineers - through specialist robot integrators like Barr and Paatz, which has more than 18 years' technology experience, there is no shortage of automation experts in UK.

Such engineers are able to design and program robot workcells, taking advantage of the falling real cost of advanced hardware.

Barr and Paatz is equipped with the industry-standard COSIMIR 3D simulation and offline programming tool and is able to pre-design robot-based workcells, check the reachability of all positions by the robot arm, simulate operations to avoid collisions, optimise cycle times, then develop programs for robot controllers.

Employing its advanced SolidWorks 3D CAD software and practical experience born of commissioning hundreds of installations, the company can then refine the layout, integrate other online processes, link with plant-wide networks and build the workcell, complete with safeguarding.

Working with the basic process information and drawings provided by the customer and its own 3D simulation software, Barr and Paatz will be able to model an accurate workcell.

The model will feature the following.

* The actual model, type and configuration of robot most suitable for the task.

* The gripper or end-effector to be used for handling the workpiece.

* The conveyor belt or other feed mechanisms.

* Other robots or pick and place devices involved in the process.

Included in the GBP 1500 package is a digital video simulation of the workcell in action.

It will prove the viability of the workcell design and be invaluable for internal technical and budget presentations.

Paatz said: "Many standalone factory processes, especially those involving a high level of routine human intervention, can be successfully automated, while cutting-edge robot manufacturers like Mitsubishi now make it an affordable proposition".

He added: "For a smaller robot workcell, we would expect payback within a year or so, whereas for larger, more complex installations, the return on investment should happen in two or three years.

That's the longer term view on capital investment that our European and Asian competitors are taking, which perhaps explains the greater penetration of robot technology in those regions, and it's the kind of vision that UK companies should adopt.

As they say in the States, automate or stagnate.

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