Product category:
Environmental contamination, noise, dust and fume extraction, sensors
News Release from: Crowcon Detection Instruments | Subject: Triple Plus+ IR gas detector
Edited by the Manufacturingtalk Editorial
Team on 27 September 2005
Innovative gas detector switches between
ranges
With Crowcon's Triple Plus+ IR gas detector, the purge vent gas from hydrocarbon storage tanks is monitored to detect when there is less than 100 per cent LEL equivalent flammable gas concentration.
Emptying hydrocarbon storage tanks, reactors, pipelines or other vessels is dangerous because there is a high risk of creating an explosive mixture if the purging operation is not managed correctly Vessels have to be purged with nitrogen to reduce the hydrocarbon content to below the lower explosive limit (LEL) before air can be allowed into the enclosure, but many gas detectors are not well equipped to measure hydrocarbons at this low level and are prone to burn-out if exposed to higher levels
This article was originally published on Manufacturingtalk on 7 Feb 2006 at 8.00am (UK)
Related stories
High temperature gas detector is ATEX certified
An ATEX certified gas detector is designed to quickly detect flammable gases in high temperature applications (up to 150 deg C) such as gas turbines, gas-fired drying ovens or coating processes.
SS bodied gas sensor resists chemicals
Stainless steel bodied, fixed-point gas sensor operates in chemically aggressive atmospheres including plastics, rubber, food and pharmaceutical production and metal processing.
The infrared technology in Crowcon's Triple Plus+ IR has been specially designed for this application.
With Triple Plus+ IR, the purge vent gas is monitored to determine when there is less than 100 per cent LEL equivalent flammable gas concentration.
The advantage of using a monitor (rather than an estimated time-lapse) is that the costly nitrogen purging can be stopped as soon as it is safe, with no need to guess the time or to run the purge longer than necessary.
Further reading
Single gas detector for steel producer
Steelmaker Corus has chosen Crowcon's portable Gasman single gas detector for use at its South Wales manufacturing plant.
Gas monitor checks four hazards at once
A new multichannel personal gas monitor from Crowcon combines sophisticated data management features with the simplicity of operation normally found in basic one-gas instruments.
The infrared detector in the Triple Plus+ IR is claimed to be unique, being a dual-range infrared sensor for flammable hydrocarbons scaled with both 0-100 per cent volume and 0-100 per cent LEL ranges, and an automatic range switch between these.
Conventional meters are not sensitive enough for this job: if using only a 0-100 per cent volume range, the required critical readings are in the bottom 5 per cent of the scale and cannot be read with a high degree of confidence.
Purging is therefore usually continued until an effective zero reading is obtained, which results in wasted nitrogen.
When using the Triple Plus+ IR, however, as the hydrocarbon concentration falls below the equivalent 100 per cent LEL concentration, the range switches from 0-100 per cent volume to 0-100 cent LEL, so a clear and immediate visibility of a safe hydrocarbon level is given.
This allows the earliest possible termination of nitrogen flow and a switch to air.
Purge monitoring is also necessary in the reverse mode.
Before hydrocarbon can be re-introduced, a low oxygen level is essential (usually <2 per cent by volume).
Nitrogen is therefore once again used to flush out the air, and the oxygen sensor fitted to the Triple Plus+ IR is used to monitor the falling oxygen content of the exhaust line.
Once the oxygen content is low enough, the nitrogen flow can be stopped and the hydrocarbon re-introduced.
The monitor is then used to follow the refill process determining when full 100 per cent hydrocarbon concentration is reached allowing venting to stop.
Conventional detectors frequently burn-out or become poisoned when exposed to these high concentration levels. Request a free brochure from Crowcon Detection Instruments ...
• Crowcon Detection Instruments: contact details and other news
• Email this article to a colleague
• Register for the free Manufacturingtalk email newsletter
• Manufacturingtalk Home Page
Search the Pro-Talk network of sites
