Product category:
Machining centres - all types
News Release from: Datron Dynamics | Subject: ExcelsiorR Lite machining centre
Edited by the Manufacturingtalk Editorial
Team on 15 January 2008
Machining centre uses micro tools for
HSM
Machining centre uses micro tools for high speed machining and its large machining table full enclosure feature a solid steel base for safety and stability.
Datron's excelsiorR Lite machining centre is specifically for manufacturers who need innovative high-speed machining technology but, for budget reasons, are unable to afford a machining center made exclusively for small tooling - 1/4in (6.5mm) and under Datron Dynamics president, Walter Schnecker, said: "We carefully cut a few corners without sacrificing the core integrity of our technology." An example of this is that the excelsiorLite has an aluminum bed rather than the granite table found on its 'big brother' the excelsiorR EX
This article was originally published on Manufacturingtalk on 16 Nov 2001 at 8.00am (UK)
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The excelsiorLite comes standard with the following.
* A 1.2kW, 30,000 rev/min spindle.
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* 20in x 20in machining area.
* Five-tool automatic tool changer.
* WindowsR-based 3D control software.
* C3 1GHz PC with 256 MB RAM.
* 15in CRT, keyboard and controller.
* Ethernet, CD-ROM and USB ports.
* Remote monitoring capability.
* Enclosure with safety lock-out.
* Six-month Limited Warranty (workmanship and materials).
The excelsiorLite's large machining table and full enclosure feature a solid steel base.
This combination delivers safety and stability, said Datron.
X, Y, Z agility is facilitated by virtue of a hand-held controller (included as a standard feature).
The excelsiorLite, like all other Datron machines, has a precision ball screw for superior accuracy.
Drives are covered and protected from chips and debris - resulting in the ability to machine metal with minimized vibration and maximized accuracy.
* Compact design - the excelsiorLite's compact design, protected precision ball screws and 30,000 rev/min spindle gives it the durability and speed to machine non-ferrous metals like aluminum, copper and brass.
The high rev/min rate evacuates chips, and the heat associated with them, from the cutting channel - resulting in lower machining forces and less vibration, said Datron.
All of this facilitates high feed rates while improving the quality of the cut and surface finish.
When operating the excelsiorLite, integrated workholding options yield quick setup and changeover.
These options include a pneumatic clamping system, the VacuMateT vacuum table that holds flat parts (even those with minimal surface area) facilitating batch machining from thin substrates and Datron's lightweight Quick-PalletsT which use a beveled boss-in-cavity system to register parts in X, Y and Z for improved repeatability on jobs with frequent change-over.
* About Datron - Datron Dynamics Incorporated is the North American subsidiary of Datron Electronic, a German technology firm established in 1969.
Since its inception Datron has been dedicated to a business methodology that strives for 100% customer satisfaction - and while this, in and of itself, seems commonplace, Datron's means of achieving this goal is unique.
It all starts with German Engineering and machine design that is centered around industrial durability, equipment longevity and maximized uptime.
As such, Datron incorporates rugged materials like solid granite and concrete polymer for machining tables and aged cast steel for chassis construction.
Internally, Datron machines are designed with modular, user-changeable components - including accessible mechanics and electronics that actually empower the operator with the ability to quickly exchange parts.
We are differentiated in the marketplace by a focus on efficiency with small tools.
Datron machines feature 60,000 rev/min spindles that produce low force, feed rates of up to 1000in/min and superior quality when tooling 0.250in and under.
An integrated spray-mist ethanol alcohol coolant system provides for superb surface finishes, eliminates secondary processes like de-burring or de-greasing, saves production time, and helps to protect the environment.
With an eye to the future, Datron has built Lean Manufacturing into its equipment and integrated options facilitate both Single Unit Pull and SMDE.
These include our Z-Surface ProbeT and Automatic Tool Management System (with tool database, tool sensing and tool changing), as well as, Quick-PalletT and VacumateT workholding systems - all of which speed set-up and overall cycle time.
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