Product category:
Abrasive machining - manual and CNC machines
News Release from: Emag UK | Subject: HG 208 CD Center Drive Grinder
Edited by the Manufacturingtalk Editorial
Team on 09 November 2005
Internal and external machining is
simultaneous
Hollow shafts and similar automotive components, on which the alignment of bore to O/D must be highly accurate, are being complete machined, ready for assembly.
Hollow shafts and similar components, on which the alignment of bore to O/D must be of the highest precision, are being complete machined, ready for assembly, on the EMAG HG 208 CD Center Drive Grinder Examples of this type of component are the gear shafts frequently used in modern passenger car transmissions
This article was originally published on Manufacturingtalk on 12 Nov 2001 at 8.00am (UK)
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Pick-up spindle machines - does the UK lag behind?
Are UK suppliers - particularly automotive sub-contractors - lagging behind Germany and the US in the take-up of pick-up spindle machining and turning centres? The question is put by EMAG UK.
EMAG is a market leader in vertical machining
EMAG has literally turned machining on its head.
The pick-up-principle simplifies automatic loading and unloading of workpieces at almost no extra cost.
The machine grinds the hollow shafts in a single set-up simultaneously inside and out.
This manufacturing process is far more precise than alternative methods or producing the component on two separate grinders.
The HG 208 CD Center Drive Grinder simultaneously grinds hollow shafts of up to 400mm length internally and externally.
Further reading
EMAG UK - a company profile
Since its foundation in 1984, EMAG UK has established a strong position in the UK automotive market supplying CNC multi-functional production centres.
Turrets feed vertical shaft turning centre
Following on from its earlier horizontal shaft turning machine, Emag has developed a vertical shaft turning machine using two turrets to exchange workpieces as well as perform machining.
Grinding and automation expertise extended
With the integration of Ingersoll Naxos crankshaft grinding machine company into the Emag Group, systems can be developed in conjunction with Karstens, Reinecker, Kopp and Heilig Automation.
The top equipment specification for the machine features two internal and two external spindles mounted on two compound slides, each equipped with B axis.
This configuration allows for the internal machining of bores and end faces as well as conical surfaces and slots.
The two external grinding wheels can also be used to grind diameters and the adjoining end faces.
Conventional and/or CBN grinding technologies can be utilised, depending on machining requirements.
A profiled dressing roll ensures that seats are ground without leaving tool marks.
The work spindle operates on modern, maintenance-free AC motor technology.
The chuck diameter is usually 160mm.
An integrated loader not only loads and unloads the workpieces, it also serves upstream and downstream equipment components such as the storage sections for raw-parts and finish-machined components, measuring devices, cleaning stations, workpiece recognition and orientation equipment, marking devices, the data collection of the statistical process control SPC.
The HG 208 CD is based on the HG series of grinders, to which were added certain components from the VSC series of combined turning and grinding centres, many hundreds of which are in action across the world day in, day out.
Workholding and automation equipment too are made by EMAG and are used to put together the HG 208 CD and its peripherals, strictly in accordance with customer requirements - with everything originating from a single source.
Upstream processes - in particular soft turning - as well as downstream processes - in particular the precision machining of hardened tooth profiles - are also covered by EMAG as supplier of complete process streams and manufacturing systems.
The aftersales and service network of the EMAG Group spans the globe, offering the user a high degree of security.
The monetary advantages the user can enjoy with the HG 208 CD stem from - exceptional concentricity of OD to bore - low cycle and idle times - high degree of machine availability - great flexibility in the variety of workpiece geometries that can be produced - great flexibility in the selection of optimal grinding technologies - integrity of the process capability through the integration of inprocess gauging technologies according to manufacturing requirements - small footprint for the entire system.
In the past, such tasks were tackled with special purpose machines.
The HG 208 CD is an example of how the demands of many users for individualised technologies - i e, workpiece-specific manufacturing solutions - can be met with machines that come from a modular design. Request a free brochure from Emag UK ...
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