Tandem press line installed at UK car plant
The most advanced systems for quick die-coupling, safety control, automation, anti overloads and microinching are included in an, automated tandem press line installed at a UK automotive plant.
Fagor Arrasate, Spain, has recently installed a very modern and extremely advanced line of robotised presses in the United Kingdom, specifically, in the Vauxhall - General Motors Ellesmere Port plant.
The new line has five presses.
The head press has a capacity for 22,500kN (2250 tonf) with a 4500 x 2400mm bolster.
It is a single action link press with a smart computerised hydraulic cushion.
Its travel is 1000mm., its closed height 1550mm and supplies 800kJ of energy.
The cushion has a capacity for 4500kN (450 tonf) and it has pre-acceleration and other advanced functions.
After this press, there are four 10,000kN (1000 tonf) presses with bolster dimensions of 4500 x 2400mm, 1000mm travel and a closed height of 1500mm.
These presses supply 400kJ of energy.
They are eccentrically driven presses.
All the machines have the most advanced systems for quick die-coupling, safety control, automation, anti overloads and microinching.
They also have quick automatic clamping, scrap removal systems and cushions in the carriages.
All the line is automated with high-speed part transfer robots.
The control is very powerful based on several interconnected PLCs that guarantee integral monitoring, EC safety, self-diagnosis, telediagnosis, and production control.
The order was achieved in tough competition with German and Japanese manufacturers.
The installation has been manufactured and installed successfully in a very short period.
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