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Product category: General packaging materials, equipment and services
News Release from: Imaje UK | Subject: Imaje label printing systems
Edited by the Manufacturingtalk Editorial Team on 24 October 2001

Beer bottles labelled and coded

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Wessex Craft Beers bottle over 120 different hand-brewed beers for more than 35 small brewers, each one labelled to the best professional standards.

Gloucestershire's Wessex Craft Beers bottle over 120 different hand-brewed beers for more than 35 small brewers, each one labelled to the best professional standards Until recently, best by and batch coding was overprinted on each label using a thermal transfer printer off-line but the company has now changed to on-line coding using an Imaje inkjet coder to minimise waste labels and keep up with the line speed of 6,000 bottles per hour

Although the demand for traditionally brewed beers is small compared to that for big brewery products, it is growing as evidenced by the number of traditionally brewed British beers appearing on supermarket shelves.

Encouraged by the success of Campaign for Real Ale (CAMRA), the number of microbreweries and small brewers, supplying high quality, distinctive beers to local pubs in traditional barrels, has mushroomed over the past few years.

To obtain wider distribution, the beers need to be bottled but few small producers can justify the investment needed to set-up a bottling line, especially as a batch might be a low as 1500 bottles a week, to meet current hygiene and labelling legislation.

Even Dogs Hair and Geezer, two traditional beers, need the same product information labelling and best by and batch coding as beers bottled by the tens of thousands.

Wessex Craft Beers was set up in April 1998 by Gray Olliver and Alan Draisey to provide small brewers with both a bottling service and sales and marketing support based on their big company experience.

In just three years, Wessex Craft Beers has helped its carefully selected brewers win a number of awards, including this year's Guardian Bottled Beer of the Year and the Tesco Challenge.

According to Alan Draisey, this success has come from adapting 'big company' techniques to relatively small batch production.

Typically, when thermal transfer overprinting of best by and batch coding proved too slow and unreliable, Wessex decided to change to inkjet coding on the crown cap, the system used by the big breweries.

"We approached the main inkjet printer manufacturers", explained Alan Draisey, "but, because we only needed a single printer, most were not really interested in advising us on the best machine for the job.

Imaje was the only company that seemed to be prepared to work with us to get the right printer and ink combination to suit our needs.

I thought that Imaje must be a small company and was surprised to discover that it was one of the largest.

Since we installed the printer, Imaje has continued to support us and is now working on changing the ink from black to yellow so that we can code directly onto the glass bottle, rather than the cap." If you think that all beers are more or less the same, you should log on to the Wessex web site at www.wessexcraftbeers.com where you will find more than 120 hand-brewed beers, and some special ciders, many of which are not only supplied to the major supermarkets and off-licence chains but are also exported to several countries from the USA to Belgium and Spain.

Imaje UK Limited is a subsidiary of Imaje SA (part of the Dover Technologies Group), one of the world leaders in industrial coding and marking.

The company specialises in the development and distribution of continuous ink coding and print and apply systems to the food and drink, pharmaceutical, mailing, aerospace component and cable industries.

Imaje SA operates in more than 120 countries and its products and services are available through a network of 30 subsidiaries and more than 50 distributors.

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