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Product category: Cleaning media and cleaning systems
News Release from: Kerry Ultrasonics | Subject: Metal Finishing MF 525 4-stage cleaning system
Edited by the Manufacturingtalk Editorial Team on 09 April 2002

Ultrasonic cleaning doubles spring
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A spring maker has doubled throughput of aerosol springs following the installation of a 4-stage ultrasonics cleaning system.

Springpart Manufacturing has doubled throughput at its Redditch plant following the installation of a special Metal Finishing MF 525 4-stage cleaning system from Kerry Ultrasonics The steel springs produced by Springpart are used in aerosols destined for the medical and cosmetic industries, and therefore must satisfy medically-approved levels of cleanliness

Like its forerunner, the current cleaning process operates 24 hours a day, 7 days a week.

Whereas the old system relied on a two-headed robotic transporter, its replacement is automated by Kerry's latest Autotrans Mk 4 Major which, although only single-headed, processes work at double the speed.

Providing positional accuracy of +/- 1mm, the new transporter is able to move at full speed even under its full 80kg load.

Residual wire coatings are removed in an ultrasonic aqueous wash which is 3% phosphoric acid; extraction slots in the upper tank wall eliminate acidic fumes.

An air-driven water rinse is followed by two further rinses in cascading air-driven water before the springs are centrifugally dried.

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