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Product category: Thermal processing equipment (drying, curing, etc)
News Release from: Lenton Thermal Designs | Subject: Mouldings de-binder furnaces
Edited by the Manufacturingtalk Editorial Team on 05 June 2007

Mouldings de-binder furnaces cool
rapidly

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Three customised furnaces, designed for burning off binders in injection-moulded components, feature fast cooling cycles and a sintering process, to reduce total processing time.

Lenton Thermal Designs has delivered three customised furnaces with fast cooling performance for heat-treating powder injection moulded components in controlled atmospheres at temperatures up to 1000 deg C Built for Singapore-based Solid Micron Technologies, the furnaces burn off binders in injection-moulded components at between 400 deg C and 500 deg C

They then sinter them at approximately 1000 deg C.

The accelerated cooling system reduces the complete processing cycle to 8h and maximises throughput.

The furnaces have cylindrical gas-tight stainless steel retorts with capacities of 170, 340 and 510 litres.

These are fed with nitrogen gas throughout the heating process to prevent oxidisation of the components.

Three-zone heating control ensures uniform and consistent temperatures throughout the retorts.

After-burners are fitted to minimise exhaust emissions to atmosphere, and all electrical equipment has been designed for operation in ambient temperatures from 34 deg C to 40 deg C and relative humidity of 98%.

In order to accelerate the cooling phase of each cycle, Lenton has supplied a heat exchanger that can be moved between the furnaces and used to force-cool the hot nitrogen gas.

The gas is then circulated within the retorts.

This system has reduced cooling times from about 6h in the case of a full load in the largest furnace to about 3h, allowing a full cycle to be completed in a single shift.

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