Product category:
Cutting lubricants, coolants, systems and treatment
News Release from: Master Chemical Europe | Subject: Trim E805 universal soluable cutting oil
Edited by the Manufacturingtalk Editorial
Team on 01 October 2004
Universal soluable cutting oil has high
lubricity
High chemical and mechanical lubricity, minimal maintenance and a formulation suited to the most demanding of fluid management systems feature a high quality, universal soluble metal cutting oil.
High chemical and mechanical lubricity, minimal maintenance and a formulation suited to the most demanding of fluid management systems are the distinguishing characteristics of Master Chemical's new high quality, universal soluble oil, Trim E805 The stability of this latest addition to the Trim range makes it the perfect choice for consistent parts manufacture
This article was originally published on Manufacturingtalk on 22 May 2001 at 8.00am (UK)
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Its qualities have already earned it the approval of one of the world's leading aero-engine OEMs.
As well as a long operational life, it is also formulated for both grinding and machining.
In high-speed turning and milling, Trim E805 has the perfect balance of cooling and lubrication qualities to provide superior tool life and surface finish.
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Primary considerations when installing the Master Chemical System were to produce significant benefits in terms of reduced replenishment and disposal costs, and improved coolant performance.
During trials, one manufacturer was able to increase the surface quality on its aluminium tail rotor supports significantly by switching to Trim E805 as well as greatly extending sump life.
Tool life was an issue at another trial site - a manufacturer of aero-engine turbine and compressor blades.
In this trial Trim E805 was installed in a Bridgeport VMC1000, a machining centre responsible for the heaviest duty cutting.
Whilst previous coolants had made little contribution to reducing the excessive and expensive tool wear, the new TRIM fluid concentrate made - and continues to make - a big difference.
TRIM E805 has been designed to protect machine the tool surfaces while also preventing sticky ways; the coolant is easily removed with water, working solution or aqueous cleaners.
Extremely hard water tolerant, this new emulsion has a fine particle size that reduces carry-off and facilitates the fluid's delivery to the cutting point.
TRIM E805 is compatible with aluminium, steel alloys, cast iron and yellow metals and is easy recycled.
As expected from a new addition to the Master Chemical coolant family, Trim E805 does not need costly and hazardous additives such as phenol to maintain its long life.
Its non-chlorinated and non-sulphurised formulation controls build-up even in the toughest of operations.
This was confirmed by a manufacturer of aluminium profiles who was experiencing residue problems with its existing coolant.
Trim E805 was put to the test in a CNC machining centre, employed to roll tap M3 aluminium profiles.
Not only did Trim E805 keep the machine clean with no residue problems common to the previous coolant, it was also used at just 10% concentration.
The old coolant did not even deliver this performance at 15% so thanks to Trim E805, this company improved quality and reduced costs.
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