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Ford invests in MCP's nylon casting
Ford has invested in MCP's new nylon casting technology at its European RP Centre in Dunton.
Ford has invested in MCP's new nylon casting technology at its European RP Centre in Dunton.
Centre manager, Mr Richard Wooldridge, says "My team intend to use the technology to produce nylon prototype parts for a number of projects.
We see the nylon casting module as a cost effective alternative to injection moulding short runs of nylon prototypes - considering the time and cost implications associated with the production of aluminium tooling." The nylon casting module, which can be supplied as a factory fitted option to MCP's latest 5/04 vacuum caster is one of MCP's newest technologies.
Because it enables nylon parts to be produced in a matter of days, it offers significant benefits to the automotive industry for the production of prototypes such as live hinges, air inlet manifolds, trims, brackets and electrical housings.
Parts manufactured via this new patented method are heat and ultrasonically weldable enabling the production of multi-part assemblies in the prototyping or pre-production stage without the need for fixings.
Unlike other processes which produce porous nylon prototypes, MCP's nylon casting system produces fully dense parts in nylon 6 - including those with complex geometries and thin wall sections.
Cycle times are as little as six minutes which is much faster than standard MCP vacuum casting of polyurethane.
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Prototyping system produces mechanical parts fast
Latest prototyping systems has been used in the production of 20 mechanical parts for the Bentley Soapbox Team's entry at this year's Goodwood Festival of Speed. -
Glass filled nylon parts are vacuum cast
Rapid prototyping team has vacuum cast prototype 400mm diameter glass filled nylon radiator fans using a fast and economical process from MCP Tooling Technologies. -
All-electric injection moulder has 1g shot weight
An all-electric injection moulding machine, producing parts of a shot weight under 1g at a running cost of 0.6kW/h, has solved a problem in making complex push cap tops. -
Micro injection machine for high tolerance work
MCP will introduce two machines at K, the first being the company's eagerly awaited 12/90 Micro injection moulding machine. -
Laser melting used to make metal cores for moulds
Having searched for a means of producing cooling channels in injection moulding tools, a garden tools maker is using the selected laser melting deposition process to make the cores.
