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Orbital TIG welders boost cylinder output

An Orbimatic product story
Edited by the Manufacturingtalk editorial team Oct 5, 2005

Two orbital TIG welding systems, each with twin switching units and two weld heads, have been introduced to raise production for the welding of fittings to SS hot water cylinders.

Orbimatic (UK), the manufacturer of technology leading orbital TIG welding equipment have assisted a market leading manufacturer of stainless steel hot water cylinders help cope with a massive upturn in production.

Two Orbimatic orbital welding systems each with twin switching units and two weld heads have been introduced to help with the production for the welding of bosses to heating coils, fittings to inlet tubes, fittings to overflow pipes and for the welding of bosses for thermostat and immersion heater coils to the side of the cylinder.

Each system consisted of an Orbimat 165CB computerised power supply, Orbitwin dual weld head switching unit and two Orbiweld 76S Weld Heads.

Both systems are used in a high production mode and were selected to give maximum output.

The use of the Orbitwin switching unit allows two different weld configurations to be welded simultaneously and eliminates the need for frequent tool changes.

The Orbitwin can be configured with two completely different weld procedures and detects which weld head is being activated, it then transfers all services to that weld head and selects the appropriate weld procedure.

The Orbitwin has been the key to maximising the production levels as one weld head can be unloaded/loaded while the other one is welding.

This way the system gives maximum efficiency as the power supply will be working continuously.

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