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Product category: Workholding - miscellaneous clamping systems, components
News Release from: REM Systems | Subject: Robotic work handling - EDM
Edited by the Manufacturingtalk Editorial Team on 08 November 2005

Robots run EDM machines for toolmaker

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A robotic system that loads two EDM machines is helping an Irish toolmakerto compete with low wage economies by running the machines unmanned at night and weekends.

Erowa's Robot Multi, loading two EDM machines, helps Smithstown compete with low wage economies by running machine tools at night and weekends Situated in Shannon on the west coast of Ireland, Smithstown Light Engineering has a reputation for high quality work in the toolmaking and subcontract machining fields

managing director, Brian King, has always realised that keeping one step ahead of your competitors, either at home or in low wage countries, is critical to maintaining a healthy business.

Using the latest technology with machine tools that can deliver the precision and quality required is important but high utilisation must be achieved to keep a downward pressure on production costs.

Smithstown's latest investment is an Erowa automation system for their EDM department.

The Erowa Robot Multi sits between two EDM centres and feeds both machines with workpiece pallets and electrodes.

Managing such a complex cell is of vital importance and Smithstown staff are aided by the Erowa Job Management system, JMSPro.

Jobs are prepared off-line before being loaded into the Robot.

Inductive ID chips on each pallet mean that the Robot can be chaotically loaded and the right electrodes run with the right workpiece every time.

One Erowa Robot now means that two EDM centres can be kept running around the clock with most of those hours being unmanned.

As King added: "This cell can provide us with in excess of 12,000 production hours per year with lower hourly costs and a means of competing in a tough global market.".

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