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Product category: EDM wire cutting
News Release from: 600 Centre | Subject: 'D' series of Robocut Alpha i wire EDM
Edited by the Manufacturingtalk Editorial Team on 01 August 2007

Wire EDM has high performance, ease of
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Twin servo wire contol features a wire EDM offering a fast automatic wire feed, high machine rigidity and latest Fanuc FS 310 is/WA control with 15in LCD screen and touch panel.

The Fanuc 'D' series of Robocut Alpha i wire EDM is claimed by Fanuc to have the largest working volume in its class The machine has faster automatic wire feed and improved thermal characteristics

Fanuc also said that it has increased machine rigidity by 40% and reduced mechanical parts by 35% - with the addition of twin-servo wire tension control - compared with its predecessor.

Fanuc will launch the 'D' series of Robocut Alpha i wire EDM at EMO 2007 in Hannover, Germany.

The machine will also be available from 600 Centre of Shepshed near Loughborough, UK.

The 'D' series of Robocut Alpha i wire EDM can be specified in a compact 370mm x 270mm in X- and Y-axis strokes or 600mm x 400mm respectively and in three types.

These are the Fine Wire and Standard and a separate lower cost production machine version, which does not have automated wirefeed.

Every machine version has the latest Fanuc FS 310 is/WA control with 15in LCD screen and touch panel.

The contol system provides easy to use twin-screen display giving an individual scaling mode around the wire position.

The user can also program the machines on the screen at a rate some 10 times faster than with the previous C-Series wire EDM.

The latest control has the ability of the wire position cursor to automatically follow the machining path.

A special OiD version can also be specified with 5-axis simultaneous control.

It works in conjunction with a touch trigger probe that provides a fully automated process ideal for polycrystalline diamond tooling cutting jobs.

Fanuc has redesigned the 'D' series wire EDM's casting structure with a large bed that eliminates any table overhang.

The working structure is some 40% more rigid than the model it replaces.

With the enlarged capacity in X and Y, the maximum workpiece size is increased to 700mm x 600mm with the Robocut Alpha OiD.

The larger liD machine has a 1050mm x 820mm.

An automatic drop-down door gives improved access to the working area.

By adopting a twin-servo wire tension control, any variation in wire tension is reduced to a quarter of the previous machine design.

The system maintains precise control over the wire diameter.

Wire diameters range from 0.05mm to 0.3mm.

A very simple wire feed system requiring lower maintenance attention has resulted from reducing the number of mechanical parts by 35%.

Fanuc has also incorporated servo control over dielectric fluid levels enabling optimised cutting to be maintained for different thickness of workpiece.

The level of fluid automatically follows the Z-axis position over the 255mm stroke on the OiD and 310/410mm on the larger IiD machine.

By incorporating a new design of automatic wire feed based on an air jet, operational time is reduced to 10s saving some 16% from the previous machine wire re-feed time.

* Fanuc at EMO 2007, Hannover, Germany,September 17-22, Hall 25, Stand C18.

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