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Product category: Surface, Profile and Topology systems
News Release from: Steinbichler Optotechnik | Subject: ABIS II optical surface inspection system
Edited by the Manufacturingtalk Editorial Team on 18 April 2007

Optical system checks sheet metal
surfaces

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Automatic surface inspection system provides early detection and classification os surface defects in press shop and automotive body assembly.

With the ABIS II optical surface inspection system a wide range of surface defects on body-in-white (BIW) and sheet metal parts - such as bumps, dents, waviness, sink marks, constrictions, cracks and so on - can be detected early in the production processes Contrary to the more common test methods, which can be only carried out by skilled personnel, ABIS II - demonstrated at EuroBlech 2006 exhibition - guarrantees a 100% automated, complete and objective quality control

It detects even the smallest surface defects - less than 10 micron - and evaluates them.

The flexible sensor technology allows the adaptation to various measurng tasks and handling systems (such as linear axes, robot for in-process testing and so on).

The ABISpro system software for the acquisition and evaluation os measuring data features the definition of defect characteristics and severity classifications; additionally, the tolerance settings can be adjusted to user quality standards.

The classified surface defects can be marked and displayed in a textured view on the 3D model of the test part on the monitor.

With its high measuring and evaluation speed (<1msec) and the individually adjustable software parameters, ABIS II offers a decisive potential for cost reduction owing to the fact that quality-relevant defects ar detected at an early stage, which contributes to a significant reduction of rework.

A system was shown in operation at EuroBlech 2006, using sensors mounted on a KUKA multi-axis, overhead mounted robot.

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